Cylinder Head Removal On Chrysler PT Cruiser?

The complete detail to replace Cylinder head on Chrysler car model.

The procedure with step by step directions and Helpful diagrams is as follows:----

NOTE

After all components are installed on the engine, a DRBIII® scan tool is necessary to perform the camshaft and crankshaft timing relearn procedure.

1. Properly relieve the fuel system pressure.
2. Drain the cooling system.
3. Remove or disconnect the following:
   
   
   The negative battery cable

   The air cleaner inlet duct and air cleaner

   The Inlet Air Temperature (IAT) sensor and make-up air hose

   The upper intake manifold

   The dipstick tube fastener

   The lower intake manifold support bracket on turbo models

   The fuel supply line from the fuel rail

   The heater tube support bracket

   The upper radiator hose

   The heater supply hoses

   The accessory drive belt

   The exhaust pipe from the manifold
4. On turbo models perform the following:
   1. Remove the turbocharger heat shields.
   2. Remove the elbow support bracket.
   3. Remove the turbocharger support bracket.
   4. Remove the oil return, oil supply, coolant return and coolant supply hoses.
5. Remove or disconnect the following:
   
   NOTE

   The cylinder head bolts must be inspected before they can be reused. If the threads of bolts are stretched, they must be replaced. Check for thread stretching by holding a scale or other straightedge against the threads. If all the threads do not contact the scale, the bolts must be replaced.
   
   
   
   WARNING

   Use only a plastic scraper to clean the mating surfaces. NEVER use metal, as this may gouge the surfaces and cause leaks.
   
   
   
   
   The power steering pump, move it aside. DO NOT disconnect the fluid lines.

   The ignition coil pack wiring connector

   The ignition coil pack and bracket

   The cam sensor electrical connector

   The timing belt

   The timing belt idler pulley

   The camshaft sprocket

   The power steering pump reservoir and bracket, if necessary on Non-Turbo models

   The cylinder head cover

   The camshaft and cam followers

   The cylinder head bolts, working from the center outward

   The cylinder head
6. Cover the combustion chambers, then use a plastic scraper to thoroughly and carefully clean the engine block and cylinder head mating surfaces.

To install:

Fig. Install the new gasket with the part number facing upward

1. Install the cylinder head with a new gasket. Make certain that the part number on the new gasket is facing up.
2. Lubricate the cylinder head bolt threads with clean engine oil.
3. Torque the cylinder head bolts, in the following sequence:
   1. Step 1: 25 ft. lbs. (34 Nm).
   2. Step 2: 50 ft. lbs. (68 Nm).
   3. Step 3: 50 ft. lbs. (68 Nm).
   4. Step 4: An additional ¹ / ₄ turn. 
      
      
      
      Fig. Cylinder head bolt torque sequence
4. Install or connect the following:
   
   
   The camshaft and cam follower assemblies

   The cylinder head cover

   The rear timing belt cover and pulley

   The camshaft sprockets

   The timing belt

   The cam sensor wiring connector

   The ignition coil and spark plug wires

   The power steering pump reservoir and bracket, if removed
5. On turbo models perform the following:
   1. Install the oil return, oil supply, coolant return and coolant supply hoses.
   2. Install the elbow support bracket.
   3. Install the turbocharger heat shields.
   4. Install the turbocharger support bracket.
6. Install or connect the following:
   
   
   The exhaust pipe to the manifold

   The accessory drive belts

   The lower intake manifold

   The upper radiator and heater supply hose

   The heater support bracket

   The lower intake manifold support bracket on turbo models

   The dipstick tube fastener

   The power brake vacuum hose to the intake manifold

   The fuel supply line to the fuel rail

   The vacuum lines and electrical wiring

   The upper intake manifold

   The air cleaner inlet duct and air cleaner

   The IAT sensor and make up hose

   The negative battery cable
7. Fill the cooling system.
8. Turn the ignition switch ON , and access the -Miscellaneous- screen.
9. Select the -re-learn cam/crank- option, then follow the instructions on the scan tool screen.

These details will help.

Thanks.           

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html