BannerFans.com

Friday, October 14, 2011

How to replace 4.0 Exhaust Manifold on 2005 ford explorer?


Exhaust Manifold


Removal & Installation



4.0L (VIN E) Engine
  1. Before servicing the vehicle, refer to the -Precautions- section.
  2. Remove or disconnect the following:

    Negative battery cable
    EGR tube (RH manifold)
    Exhaust pipe attaching bolts
    Exhaust manifold and discard the gasket

    Click image to see an enlarged view
    Fig. Left side exhaust manifold-4.0L engine (2005 shown; others similar)


    Click image to see an enlarged view
    Fig. Right side exhaust manifold-4.0L engine (2005 shown; others similar)
To install:
  1. Clean the gasket mating surfaces.
  2. Install or connect the following:

    New gasket and the exhaust manifold. Torque the bolts to 16 ft. lbs. (22 Nm).
    Exhaust pipe-to-manifold attaching bolts. Torque the bolts to 30 ft. lbs. (40 Nm).
    EGR tube to the manifold. Torque the fastener to 30 ft. lbs. (40 Nm) (RH manifold)
    Negative battery cable
  3. Start the vehicle and check for leaks, repair if necessary.
4.0L SOHC Engine (VIN E)
  1. Before servicing the vehicle, please familiarize yourself with safety procedures.
  2. Remove or disconnect the following:

    Negative battery cable
    Exhaust inlet pipe-to-manifold attaching bolts
    Differential Pressure Feedback EGR (DPFE) transducer hoses, left side manifold only
    Exhaust Gas Recirculation (EGR) tube from the manifold and valve, left side manifold only
    Exhaust manifold and discard the gasket

    Click image to see an enlarged view
    Fig. Left side exhaust manifold-4.0L engine


    Click image to see an enlarged view
    Fig. Right side exhaust manifold-4.0L engine
To install:
  1. Clean the gasket mating surfaces.
  2. Install or connect the following:

    New gasket and the exhaust manifold. Torque the bolts to 16 ft. lbs. (22 Nm).
    EGR tube to the manifold. Torque the fastener to 30 ft. lbs. (40 Nm) left side manifold only
    DPFE transducer hoses, left side manifold only
    Exhaust inlet pipe-to-manifold attaching bolts. Torque the bolts to 30 ft. lbs. (40 Nm).
    Negative battery cable
  3. Start the vehicle and check for leaks, repair if necessary.



1 comment:

  1. Hi. Greetings. This post is really good and blog is really interesting. It gives good details. Exhaust Repair

    ReplyDelete